طراحی و ساخت میز گردان ادوات سنگین تجهیز شده با کنترل PLC

نوع مقاله : مقاله پژوهشی

نویسندگان

1 استادیار، گروه مهندسی مواد و متالورژی، دانشگاه فنی و حرفه‌ای، تهران، ایران

2 فارغ‌التحصیل کارشناسی، گروه مهندسی مکانیک، دانشگاه فنی و حرفه‌ای، تهران، ایران

چکیده

فرایند تعمیرات اساسی و ساخت در کارخانه‌های بازسازی و نوسازی، موتورهای دیزل از اهمیت بالایی برخوردار هستند. کاهش هزینه‌ی بازسازی و زمان انجام فرایند‌ها وابسته به مقدار ظرفیت و سرعت ‌کاری است. یکی از تجهیزاتی که موجب افزایش ظرفیت و سرعت کار می‌گردد، دستگاهی به نام میزگردان ادوات سنگین می‌باشد. در مقاله‌ی حاضر، تحقیق و بررسی جهت ساخت یک میز گردان ادوات سنگین مورد مطالعه قرار گرفته‌ است. اهمیت و کاربرد مواردی که جهت طراحی این محصول باید در نظر گرفته ‌شود، گردآوری شده ‌است. طراحی‌های این دستگاه در نرم افزارهای کتیا و آباکوس انجام شده ‌است. ظرفیت تحمل بارگذاری دستگاه 15 تن و ظرفیت گشتاور 15000 نیوتن‌متر است. اجزای تاثیرگذار و بحرانی دستگاه با استفاده از نرم‌افزار اجزای محدود آباکوس شبیه‌سازی شد و ابعاد هندسی هرکدام به صورت دقیق معین گردید. برای ساخت بدنه دستگاه، از ورق‌های فولاد کربنی St37 استفاده شد. اجزا و قطعات استاندارد دستگاه نیز باتوجه به مشخصات مکانیکی و کارکرد دستگاه، انتخاب شدند. در نهایت دستگاه میز گردان با توجه به مدل‌های کاربردی ساخته‌ شد و کارکرد آن موفقیت‌آمیز بود.

کلیدواژه‌ها


عنوان مقاله [English]

Designing and manufacturing of a heavy equipment rotary table equipped with PLC control

نویسندگان [English]

  • Sadegh Mirzamohammadi 1
  • Reza Shirazi 2
  • Maziyar Bazhian 2
1 Assistant Professor, Department of Materials and Metallurgical Engineering, Technical and Vocational University (TVU), Tehran, Iran
2 BSc Graduate, Department of Mechanical Engineering, Technical and Vocational University (TVU), Tehran, Iran
چکیده [English]

The process of major repairs and manufacturing in diesel engine repairing and remanufacturing factories is very important. Reducing the cost of repairing and the time of the processes is depended on the amount of capacity and work speed. One of the equipment that increases the capacity and speed of work is a device called a heavy equipment rotary table. In this article, research and investigation for the construction of a heavy equipment rotary table is targeted. The importance and application of items that should be considered for the design of this product have been collected. The designing of this device has been done in CATIA and Abaqus software. The loading capacity of the device was 15 tons and the torque capacity was 15000 N.m. The influential and critical components of the device were simulated using Abacus finite element software, and the geometric dimensions of each component were precisely determined. St37 carbon steel sheets were used to make the body of the machine. The standard components and parts of the device were also selected according to the mechanical and functional characteristics of the device. Finally, the rotary table device was built according to the extracted functional models and its function was evaluated successfully.

کلیدواژه‌ها [English]

  • Machine Manufacturing
  • Rotary Table
  • Controller
  • PLC
  • Abaqus
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